Digital Twin for Steel Mills & Heavy Industry
Geometry alone is a 3D model. A twin reads and writes.
The visual-to-digital journey
From a live visual twin to a fully connected digital twin
A visual twin is a working 3D representation of your facility, mm-level accurate, delivered in 72 hours. A digital twin is that visual twin plus two-way connected data: it reads from your PLCs, scales, and sensors, and writes back to your work orders and scheduling. Geometry alone is a 3D model. A twin reads and writes.
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What two-way data actually means
Your model, connected to the systems that run the plant
A digital twin connects to the controls and maintenance systems you already run: Allen-Bradley, Siemens, and Schneider PLCs, and CMMS platforms like Maximo, Infor EAM, SAP PM, and eMaint. Live signals such as tons per hour, kWh per ton, and downtime codes surface directly on the model, so the twin reflects the plant in real time.
Resource
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Analyze
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Target Oriented
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Step one
Your visual twin in 72 hours
We capture your facility at mm-level accuracy without interrupting operations and deliver a working visual twin in 72 hours. It is the accurate foundation everything else is built on. A visual twin ranges from $10K to $250K depending on scope.
- Mild Steel
- Hardened Steels
- Titanium
- Mild Steel
- Hardened Steels
- Titanium
Step two
The connected digital twin
When you’re ready, we connect your visual twin to live data one layer at a time, until the model reads and writes with the plant. The full digital twin journey runs from $500K into the millions, staged over months. One saved hour of unscheduled downtime can pay for the engagement.
- Mild Steel
- Hardened Steels
- Titanium
- Mild Steel
- Hardened Steels
- Titanium
Testimonial
What clients say about us
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FAQ
Frequently Asked Questions
A 3D model is geometry: it shows you the plant. A digital twin adds two-way connected data, reading from your PLCs, scales, and sensors and writing back to your work orders and CMMS. Geometry alone is a 3D model. A twin reads and writes.
Yes. The visual twin is the mm-level accurate foundation. We deliver it in 72 hours, then build the connected digital twin on top of it when you are ready.
A visual twin ranges from $10K to $250K depending on scope. The full digital twin journey runs from $500K into the millions, staged over months. One saved hour of unscheduled downtime can pay for the engagement.
A 3D model is geometry: it shows you the plant. A digital twin adds two-way connected data, reading from your PLCs, scales, and sensors and writing back to your work orders and CMMS. Geometry alone is a 3D model. A twin reads and writes.
Yes. The visual twin is the mm-level accurate foundation. We deliver it in 72 hours, then build the connected digital twin on top of it when you are ready.
A visual twin ranges from $10K to $250K depending on scope. The full digital twin journey runs from $500K into the millions, staged over months. One saved hour of unscheduled downtime can pay for the engagement.